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Case Study of Automated Guided Vehicle (AGV) Implementation at Tsumura Co., Ltd.

Case Study of Automated Guided Vehicle (AGV) Implementation at Tsumura Co., Ltd.

Evaluation of custom support including peripheral devices! Automation of the manufacturing process improves safety, quality, and productivity.

We would like to introduce a case study of our "Automated Guided Vehicle (AGV)" implemented at Tsumura Co., Ltd. Transporting containers weighing up to 175 kg using casters is physically demanding for workers, resulting in a high burden rate in the process. We aimed to improve production efficiency by pursuing mechanization and automation. After implementation, processes such as granule filling, container exchange, and transportation were fully automated, enhancing safety and helping to prevent human errors. 【Case Overview】 ■Challenges - Transporting containers weighing 175 kg using casters is physically burdensome. - Container exchange and transportation need to be repeated every 20 minutes. ■Effects After Implementation - Automation resulted in a reduction equivalent to 2 workers per line. - Increased efficiency led to an annual production increase of 45 tons. - All processes, including granule filling, container exchange, and transportation, were automated. *For more details, please refer to the PDF document or feel free to contact us.

  • Automated guided vehicles (AGV, RGV)

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Sakura Crepas Co., Ltd. [Case Study on the Introduction of Automated Guided Vehicles (AGV)]

Sakura Crepas Co., Ltd. [Case Study on the Introduction of Automated Guided Vehicles (AGV)]

Automate various transportation needed in the production process with diverse AGVs! Custom solutions for integration and connection.

We would like to introduce a case study of our "Automated Guided Vehicle (AGV)" implemented at the Sakura Color Products Corporation's Kagoshima Factory. The concept was decided to mechanize and automate the production process as much as possible, focusing on labor reduction and productivity improvement. After implementation, full automation of the production process from assembly to packaging was achieved, allowing for the reallocation of personnel to other tasks due to the elimination of various transportation operations, which has led to increased productivity. [Case Overview] ■ Background of Implementation - The new factory's concept was automation of the production process. - We wanted to utilize automated guided vehicles (AGVs) for the transportation of materials, components, and finished products. ■ Effects of Implementation - Full automation from assembly to packaging. - Elimination of various transportation tasks, leading to increased productivity. *For more details, please refer to the PDF document or feel free to contact us.

  • Automated guided vehicles (AGV, RGV)

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Japan Agricultural Corporation: Case Study on the Introduction of Automated Transport Equipment (AGV)

Japan Agricultural Corporation: Case Study on the Introduction of Automated Transport Equipment (AGV)

Introducing an automatic transport device (AGV) for transporting foam boards! Mechanizing simple tasks to improve productivity.

We would like to introduce a case study of our "Automated Guided Vehicle (AGV)" implemented at Nippon Nōen Co., Ltd. Previously, staff were transporting foam boards using a cart, which weighed nearly 100 kg, making it a labor-intensive task. We aimed to improve operational efficiency through mechanization. After implementation, we were able to reduce manual transportation tasks by automatically transporting an average of 1,200 foam boards per day, which has helped address the issue of labor shortages. [Case Overview] ■Challenges - Labor shortages in the factory - Staff transporting foam boards to a location 100 meters away using a cart - The cart's weight was nearly 100 kg, making transportation labor-intensive ■Effects After Implementation - Automatic transportation of an average of 1,200 foam boards per day - Manual labor can be redirected to other tasks, improving productivity *For more details, please refer to the PDF document or feel free to contact us.

  • Automated guided vehicles (AGV, RGV)

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Sharp Automated Guided Vehicle (AGV) Solution "Comprehensive Catalog"

Sharp Automated Guided Vehicle (AGV) Solution "Comprehensive Catalog"

Leave the carrying to us, and innovate the working! We propose solutions to your challenges.

We would like to introduce our automated guided vehicle (AGV) system that we handle. Following instructions from external sources (such as upper systems and devices), our unique centralized control system "AOS" enables appropriate driving control, achieving dynamic route instructions, speed adjustments, following and intersection control, and deadlock avoidance functions, allowing for simultaneous control of up to 500 units (*1). (*1) Depending on usage conditions 【Features】 ■ Smart control of AGVs with a wealth of functions in the centralized control system ■ Solving challenges in collaboration with existing equipment and systems ■ Everything from development to production and support is completed domestically in Japan *For more details, please refer to the PDF materials or feel free to contact us.

  • Lifting and transport system

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Trusco Nakayama Corporation: [Case Study on the Introduction of Automated Guided Vehicles (AGV)]

Trusco Nakayama Corporation: [Case Study on the Introduction of Automated Guided Vehicles (AGV)]

Achieve labor-saving and efficiency in inventory management! Custom design enables the towing of existing carts and hand trucks.

We would like to introduce a case study of the introduction of an Automated Guided Vehicle (AGV) at Trusco Nakayama Corporation's Planet Saitama (Logistics Center). Due to the vast space of approximately 200 meters in length and four layers, the time and effort required for product transportation, such as inbound and outbound logistics, became more challenging than ever. There was a demand for equipment that could automatically transport heavy products in place of human labor. As a solution, we introduced our Automated Guided Vehicle (AGV). After the introduction, we achieved labor-saving and efficiency improvements in product transportation for inbound and outbound logistics. The centralized control system (AOS) allows for the analysis of travel data, enabling further efficiency improvements during operation. [Case Study] ■ Background of Introduction - The vast logistics center, measuring approximately 200 meters in length, posed significant challenges in terms of the labor and time required for product transportation. ■ Reasons for Selection - We were able to develop an AGV tailored to our needs, enabling the towing of existing carts and hand trucks. *For more details, please refer to the PDF document or feel free to contact us.

  • Logistics and warehouse management systems

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Muto Co., Ltd. [Case Study on the Introduction of Automated Guided Vehicles (AGV)]

Muto Co., Ltd. [Case Study on the Introduction of Automated Guided Vehicles (AGV)]

AGVs assist with picking in conjunction with the warehouse management system! Virtual conveyor realized.

We would like to introduce a case study on the introduction of an Automated Guided Vehicle (AGV) system at Muto Co., Ltd.'s Tokyo SPD Center. Due to business expansion, we moved to a new warehouse that is three times larger, which also increased the transportation distance for inbound and outbound logistics by three times, leading to increased physical strain on workers. Additionally, amidst a societal labor shortage, there was a demand for improvements in automation and efficiency in operations. In response, we implemented our Automated Guided Vehicle (AGV) system. After the implementation, the warehouse management system and AOS collaborated, allowing the AGV to lead to the picking items, thus covering the differences in worker capabilities. Automated transportation during inbound and outbound logistics was achieved, reducing the burden on workers. [Case Study] ■ Background of Implementation - Significant increase in the volume of handled goods amidst a labor shortage - Transportation distance tripled due to the move to the new center ■ Reasons for Selection - Does not hinder the delivery of goods during disasters or power outages - Can be controlled in conjunction with the warehouse management system *For more details, please refer to the PDF document or feel free to contact us.

  • Logistics and warehouse management systems

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Daikin Industries, Ltd. [Case Study on the Introduction of Automated Guided Vehicles (AGV)]

Daikin Industries, Ltd. [Case Study on the Introduction of Automated Guided Vehicles (AGV)]

Improving productivity in inbound and outbound operations with a hand-lift towing AGV! Smooth operation with easy destination instructions.

We would like to introduce a case study of our "Automated Guided Vehicle (AGV)" implemented at Daikin Industries, Ltd. The challenges included reducing the time and burden associated with inbound and outbound transportation, which accounts for a significant portion of the workload, as well as addressing labor shortages and rising labor costs. After implementation, it became easy to specify destinations using a tablet device, automating the transportation tasks, resulting in a 15% increase in productivity and a reduction equivalent to two personnel. 【Case Overview】 ■Challenges - Reducing time and burden associated with inbound and outbound transportation, which accounts for a significant portion of the workload - Addressing labor shortages and rising labor costs ■Effects after Implementation - Easy destination specification using a tablet device, automating transportation tasks - 15% increase in productivity and a reduction equivalent to two personnel *For more details, please refer to the PDF document or feel free to contact us.

  • Automated guided vehicles (AGV, RGV)

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Ganko Food Service Co., Ltd. [Case Study on the Introduction of Automated Guided Vehicles (AGV)]

Ganko Food Service Co., Ltd. [Case Study on the Introduction of Automated Guided Vehicles (AGV)]

Streamlining the food serving process! Increased service time leads to improved service and higher customer satisfaction.

We would like to introduce a case study on the introduction of an automated transport system (AGV) at Ganko Food Service Co., Ltd. While securing human resources has become a challenge, there is also a demand to maintain the quality of customer service. Therefore, we considered automating the tasks of serving and clearing dishes without reducing added value, even with fewer staff. As a result, we introduced our automated transport system (AGV). After the introduction, the effort required for serving and clearing dishes was reduced. With a centralized control system, four AGVs can now efficiently navigate various aisles within the restaurant. [Case Study] ■ Background of Introduction - We wanted to optimize personnel allocation while maintaining service by automating part of the serving and clearing tasks. ■ Reasons for Selection - Focused on automated transport systems based on case studies in hotels. - Satisfied with the customization tailored to the on-site situation. *For more details, please refer to the PDF document or feel free to contact us.

  • Logistics and warehouse management systems

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